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Technical Cleanliness Analysis Solution

Complete Solution for Optical Particle Analysis and Technical Cleanliness

Automatic filter analysis system

Make your technical cleanliness easier

Contamination removal and analysis

Fast live analytics and review

Full system integration for high performance

Modern cleanliness analysis systems with intuitive software

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Technical Cleanliness Inspection Solution

Turnkey Solution for Technical Cleanliness Inspection and Analysis

 

 

Cleanliness Analysis Overview:

As we know the cleanliness of the components surface will affect on the reliability and durability of the advanced technical products in automotive, aircraft and medical industries. The solid particles such as chips, burrs, casting sand, welding slag, abrasives, etc. will get the damage as below: Blocking of Bearings, Blocking of Valves, Blocking of Nozzles, Short Circuit, Leak of Cylinder, Burn of Pump……

 

We offer complete package solutions for component cleanliness according to ISO16232,VDA19,ISO4406, i.e. the separation of particles from the components, to the finished analysis with a suitable optical evaluation system.

 

Our Technical Cleanliness Inspection Solution can meet below standards and mainly used for

Standards

Mainly used for

ISO 11218:1993

Aerospace - Cleanliness classification for hydraulic fluids

ISO 12345:2013

Diesel engines - Cleanliness assessment of fuel injection equipment

ISO 14952:2003

Space systems - Surface cleanliness of fluid systems

ISO 16232-10:2007

Road vehicles - Cleanliness of components of fluid circuits

ISO 4406:1999

Hydraulic fluid power - Fluids - Method for coding the level of contamination by solid particles

ISO 4407:1991

Hydraulic fluid power - Fluid contamination - Determination of particulate contamination by the counting method using a microscope

NAS 1638:2011

Cleanliness requirements of parts used in hydraulic systems

NF E 48-651:1986

TRANSMISSIONS HYDRAULIQUES - FLUIDES - DETERMINATION DE LA POLLUTION PARTICULAIRE PAR LA METHODE DE COMPTAGE AU MICROSCOPE

NF E 48-655:1989

Hydraulic fluid power - Fluids - Particulate contamination - Expression of results

NF ISO 21018-1:2008

Hydraulic fluid power - Monitoring the level of particulate contamination of the fluid

SAE AS 4059:2011

Aerospace Fluid Power - Cleanliness Classification for Hydraulic Fluids

VDA 19.1:2015

Fluid circuits in automotive-Inspection of Technical Cleanliness

 

Cleanliness Analysis Workflow – Steps as below

 

Parts / Components Preparation according to required methods

Preparation method will depend upon the type of part or component and the sample size to be analyzed. Determine the solution required for the specific part and sample size.

 

Extraction / Filtration by Component Cleanliness Cabinets

Extract contaminant particles from parts and components with spraying, rinsing, or ultrasonication. The cleaning solution is then passed through a filter, the type depending on the parts cleaned, and the particles retained on membranes for analysis. The filters are dried by drying oven and then evaluated.

 

Particle Analysis by Technical Cleanliness Analysis System

The particles are detected, quantified, and classified according to their size and type, i.e., their potential to cause damage. It is done with Technical Cleanliness Analysis System using a digital microscope and cleanliness software system.

 

Check Results according to ISO 16232 & VDA19

Review results from the analysis and identify if any potentially catastrophic particles are present. The reflection properties of all pollutants on the entire filter can be determined by scanning, and the classification and size measurement of the following four types of particles can be quickly and automatically completed within a few minutes: reflective particles, reflective fibers, non-reflective particles, and non-reflective fibers.

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