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Technical Cleanliness VDA 19 Automotive Analysis Solutions for Parts

Complete Solution for Optical Particle Analysis and Technical Cleanliness

Automatic filter analysis system

Make your technical cleanliness easier

Contamination removal and analysis

Fast live analytics and review

Full system integration for high performance

Modern cleanliness analysis systems with intuitive software

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DJ-CTS Cleanliness Analysis Solution

Complete Solution for Optical Particle Analysis and Technical Cleanliness

 

 

Our DJ-CTS Cleanliness Analysis Solution can meet below standards and mainly used for

Standards

Mainly used for

ISO 11218:1993

Aerospace - Cleanliness classification for hydraulic fluids

ISO 12345:2013

Diesel engines - Cleanliness assessment of fuel injection equipment

ISO 14952:2003

Space systems - Surface cleanliness of fluid systems

ISO 16232-10:2007

Road vehicles - Cleanliness of components of fluid circuits

ISO 4406:1999

Hydraulic fluid power - Fluids - Method for coding the level of contamination by solid particles

ISO 4407:1991

Hydraulic fluid power - Fluid contamination - Determination of particulate contamination by the counting method using a microscope

NAS 1638:2011

Cleanliness requirements of parts used in hydraulic systems

NF E 48-651:1986

TRANSMISSIONS HYDRAULIQUES - FLUIDES - DETERMINATION DE LA POLLUTION PARTICULAIRE PAR LA METHODE DE COMPTAGE AU MICROSCOPE

NF E 48-655:1989

Hydraulic fluid power - Fluids - Particulate contamination - Expression of results

NF ISO 21018-1:2008

Hydraulic fluid power - Monitoring the level of particulate contamination of the fluid

SAE AS 4059:2011

Aerospace Fluid Power - Cleanliness Classification for Hydraulic Fluids

VDA 19.1:2015

Fluid circuits in automotive-Inspection of Technical Cleanliness

 

Cleanliness Analysis Workflow – Steps as below

Parts / Components Preparation according to required methods

Preparation method will depend upon the type of part or component and the sample size to be analyzed. Determine the solution required for the specific part and sample size.

 

Extraction / Filtration by DJ-CC767 Cleanliness Cabinets

Extract contaminant particles from parts and components with spraying, rinsing, or ultrasonication. The cleaning solution is then passed through a filter, the type depending on the parts cleaned, and the particles retained on membranes for analysis. The filters are dried by drying oven and then evaluated.

 

Particle Analysis by DJ-CA100 Cleanliness Analysis System

The particles are detected, quantified, and classified according to their size and type, i.e., their potential to cause damage. It is done with DJ-CA100 Cleanliness Analysis System using a digital microscope and cleanliness software system.

 

Check Results according to ISO 16232 & VDA19

Review results from the analysis and identify if any potentially catastrophic particles are present. The reflection properties of all pollutants on the entire filter can be determined by scanning, and the classification and size measurement of the following four types of particles can be quickly and automatically completed within a few minutes: reflective particles, reflective fibers, non-reflective particles, and non-reflective fibers.

 

Supply List

No.

Item

Specifications

QTY

Unit

Remarks

1

HD optical microscope

Olympus, Nikon

1

Set

DJ-CA100 Cleanliness Analysis System

2

High precision electric scanning platform + holder

 

1

Set

3

High-precision autofocus system

 

1

Set

4

Cleanliness analysis software

V1.1

1

Set

5

Manual polarizing system

 

1

Set

6

Filter membrane positioning tooling

 

1

Set

7

Membrane clamp

 

1

Set

8

Scan platform control box

 

1

Set

9

CCD HD camera

 

1

Set

10

Computer

Lenovo

1

Set

11

Dongle serial number

 

1

Set

12

Documents (Manual, QC)

 

1

Set

13

Cleanliness cabinets

DJ-CC767

1

Set

DJ-CC767 Cleanliness Cabinets

14

Cleaning spray gun

 

1

Pcs

15

Measuring glass

 

1

Pcs

16

Cleanliness cabinets precision filter

0.22um/0.45um/1um, 156mm

6

Pcs

17

High-precision filter membrane

5um/10um/20um, 47mm

1

Box

18

Stainless steel flat tweezers

 

1

Pcs

19

Cleanliness cabinets air pipe

 

1

Pcs

20

Cleanliness cabinets grid shelf

 

1

Pcs

21

Device key

 

1

Pcs

22

Power cable

 

1

Pcs

23

Documents (Manual, QC)

 

1

Set

24

Electronic analytical balance

 

1

Set

Optional, not include in quotation.

25

Electric drying oven

 

1

Set

26

Cleanliness cabinets cleaning agent

D60   25L/ Pail

1

Pail

27

Laboratory glassware dryer

 

1

Pcs

28

Membrane preservation box

 

1

Pcs

28

Membrane clamp sealing ring

 

1

Pcs

30

Glass desiccator

 

1

Pcs

 

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Fast live analytics and review

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