Complete Solution for Optical Particle Analysis and Technical Cleanliness
Automatic filter analysis system
Make your technical cleanliness easier
Contamination removal and analysis
Fast live analytics and review
Full system integration for high performance
Modern cleanliness analysis systems with intuitive software
Technical Cleanliness Analysis Solution
Complete Solution for Optical Particle Analysis and Technical Cleanliness
Our Technical Cleanliness Analysis Solution can meet below standards and mainly used for
|
Standards |
Mainly used for |
|
ISO 11218:1993 |
Aerospace - Cleanliness classification for hydraulic fluids |
|
ISO 12345:2013 |
Diesel engines - Cleanliness assessment of fuel injection equipment |
|
ISO 14952:2003 |
Space systems - Surface cleanliness of fluid systems |
|
ISO 16232-10:2007 |
Road vehicles - Cleanliness of components of fluid circuits |
|
ISO 4406:1999 |
Hydraulic fluid power - Fluids - Method for coding the level of contamination by solid particles |
|
ISO 4407:1991 |
Hydraulic fluid power - Fluid contamination - Determination of particulate contamination by the counting method using a microscope |
|
NAS 1638:2011 |
Cleanliness requirements of parts used in hydraulic systems |
|
NF E 48-651:1986 |
TRANSMISSIONS HYDRAULIQUES - FLUIDES - DETERMINATION DE LA POLLUTION PARTICULAIRE PAR LA METHODE DE COMPTAGE AU MICROSCOPE |
|
NF E 48-655:1989 |
Hydraulic fluid power - Fluids - Particulate contamination - Expression of results |
|
NF ISO 21018-1:2008 |
Hydraulic fluid power - Monitoring the level of particulate contamination of the fluid |
|
SAE AS 4059:2011 |
Aerospace Fluid Power - Cleanliness Classification for Hydraulic Fluids |
|
VDA 19.1:2015 |
Fluid circuits in automotive-Inspection of Technical Cleanliness |
Cleanliness Analysis Workflow – Steps as below
Parts / Components Preparation according to required methods
Preparation method will depend upon the type of part or component and the sample size to be analyzed. Determine the solution required for the specific part and sample size.
Extraction / Filtration by CC767 Component Cleanliness Cabinet
Extract contaminant particles from parts and components with spraying, rinsing, or ultrasonication. The cleaning solution is then passed through a filter, the type depending on the parts cleaned, and the particles retained on membranes for analysis. The filters are dried by drying oven and then evaluated.
Particle Analysis by CA45 Technical Cleanliness Analysis System
The particles are detected, quantified, and classified according to their size and type, i.e., their potential to cause damage. It is done with CA45 Technical Cleanliness Analysis System using a digital microscope and cleanliness software system.
Check Results according to ISO 16232 & VDA19
Review results from the analysis and identify if any potentially catastrophic particles are present. The reflection properties of all pollutants on the entire filter can be determined by scanning, and the classification and size measurement of the following four types of particles can be quickly and automatically completed within a few minutes: reflective particles, reflective fibers, non-reflective particles, and non-reflective fibers.
Supply List
|
No. |
Item |
Specifications |
QTY |
Unit |
Remarks |
|
1 |
HD optical microscope |
Olympus, Nikon |
1 |
Set |
CA45 Technical Cleanliness Analysis System |
|
2 |
High precision electric scanning platform + holder |
|
1 |
Set |
|
|
3 |
High-precision autofocus system |
|
1 |
Set |
|
|
4 |
Cleanliness analysis software |
V1.1 |
1 |
Set |
|
|
5 |
Manual polarizing system |
|
1 |
Set |
|
|
6 |
Filter membrane positioning tooling |
|
1 |
Set |
|
|
7 |
Membrane clamp |
|
1 |
Set |
|
|
8 |
Scan platform control box |
|
1 |
Set |
|
|
9 |
CCD HD camera |
|
1 |
Set |
|
|
10 |
Computer |
Lenovo |
1 |
Set |
|
|
11 |
Dongle serial number |
|
1 |
Set |
|
|
12 |
Documents (Manual, QC) |
|
1 |
Set |
|
|
13 |
Cleanliness cabinets |
CC767 |
1 |
Set |
CC767 Component Cleanliness Cabinet |
|
14 |
Cleaning spray gun |
|
1 |
Pcs |
|
|
15 |
Measuring glass |
|
1 |
Pcs |
|
|
16 |
Cleanliness cabinets precision filter |
0.22um/0.45um/1um, 156mm |
6 |
Pcs |
|
|
17 |
High-precision filter membrane |
5um/10um/20um, 47mm |
1 |
Box |
|
|
18 |
Stainless steel flat tweezers |
|
1 |
Pcs |
|
|
19 |
Cleanliness cabinets air pipe |
|
1 |
Pcs |
|
|
20 |
Cleanliness cabinets grid shelf |
|
1 |
Pcs |
|
|
21 |
Device key |
|
1 |
Pcs |
|
|
22 |
Power cable |
|
1 |
Pcs |
|
|
23 |
Documents (Manual, QC) |
|
1 |
Set |
|
|
24 |
Electronic analytical balance |
|
1 |
Set |
Optional, not include in quotation. |
|
25 |
Electric drying oven |
|
1 |
Set |
|
|
26 |
Cleanliness cabinets cleaning agent |
D60 25L/ Pail |
1 |
Pail |
|
|
27 |
Laboratory glassware dryer |
|
1 |
Pcs |
|
|
28 |
Membrane preservation box |
|
1 |
Pcs |
|
|
28 |
Membrane clamp sealing ring |
|
1 |
Pcs |
|
|
30 |
Glass desiccator |
|
1 |
Pcs |
Complete Solution for Optical Particle Analysis and Technical Cleanliness
Automatic filter analysis system
Make your technical cleanliness easier
Contamination removal and analysis
Fast live analytics and review
Full system integration for high performance
Modern cleanliness analysis systems with intuitive software
Reliable Component Cleanliness Extraction Equipment
Ease of operation
Controlled extraction environment (laminar flow cabinet)
Programmable setting capabilities
Less human errors involved
No risk from environmental cross contamination
Reduced risk of operator contamination
Fit your available space and size of components
Oxygen: 0.00005%～0.1%
Nitrogen: 0.00005%～0.5%
Hydrogen: 0.00005%～0.0050%
Optimized with user-friendly features
Highest Reliability and Economics
Precise and efficient element analysis
Quick results thanks to easy operation
Powerful furnace technology and new sample port system
Oxygen measurement cells with flexible measuring range
Material: Polyester striped conductive silk
Dust-proof and anti-static
High-temperature sterilization resistant
In accordance of international Class 1000 cleanroom standards
Thickened, large zipper for increased durability
Complies with technical cleanliness cleanroom standards
A vacuum desiccator is a sealed container used in the cleanliness testing laboratory to store or cool the filter membrane that need to be moisture-proof. Its core purpose is to provide a low-humidity environment for the filters inside to prevent them from absorbing moisture from the air and deteriorating, deliquescing, or affecting subsequent experiments.
The Newest 2 in 1 Carbon& Sulfur Analysis Instrument
Carbon: 0.0001%～99.9999%
Sulfur: 0.0001%～99.9999%
High availability, low cost
Long service life, high stability
Unique analysis of gas removal device
Full scale linear calibration
Constant temperature of high-temperature furnace
Carbon monoxide conversion
Weak signal detection technology
Key Applications: Mainly used in steel, iron, alloy, casting core sand, nonferrous metals
The product is refined from imported raw materials. During the production process of printed circuit boards, in order to monitor the thickness of the coating in the PTH hole, the line etching side etching rate, etc., metallographic section microanalysis must be performed. It is a special chemical product for metallographic slice molding using acrylic resin as the main raw material. It has excellent properties such as smooth and fast curing at room temperature, few bubbles, no discoloration after long-term storage, high hardness, and acid and alkali resistance.
Metallographic Cutting Coolant has extremely strong cooling, lubrication and anti-rust properties. When cutting, lower the temperature of the sample to reduce the thermal impact of the sample. It has a cleaning and anti-rust effect on the sample. Increasing the lubrication performance and improving the surface finish of the sample can also increase the life of the cutting blade and prevent the cutting machine from being corroded.
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