Complete Solution for Optical Particle Analysis and Technical Cleanliness
Automatic filter analysis system
Make your technical cleanliness easier
Contamination removal and analysis
Fast live analytics and review
Full system integration for high performance
Modern cleanliness analysis systems with intuitive software
Technical Cleanliness Analysis Solution
Complete Solution for Optical Particle Analysis and Technical Cleanliness
Our Technical Cleanliness Analysis Solution can meet below standards and mainly used for
|
Standards |
Mainly used for |
|
ISO 11218:1993 |
Aerospace - Cleanliness classification for hydraulic fluids |
|
ISO 12345:2013 |
Diesel engines - Cleanliness assessment of fuel injection equipment |
|
ISO 14952:2003 |
Space systems - Surface cleanliness of fluid systems |
|
ISO 16232-10:2007 |
Road vehicles - Cleanliness of components of fluid circuits |
|
ISO 4406:1999 |
Hydraulic fluid power - Fluids - Method for coding the level of contamination by solid particles |
|
ISO 4407:1991 |
Hydraulic fluid power - Fluid contamination - Determination of particulate contamination by the counting method using a microscope |
|
NAS 1638:2011 |
Cleanliness requirements of parts used in hydraulic systems |
|
NF E 48-651:1986 |
TRANSMISSIONS HYDRAULIQUES - FLUIDES - DETERMINATION DE LA POLLUTION PARTICULAIRE PAR LA METHODE DE COMPTAGE AU MICROSCOPE |
|
NF E 48-655:1989 |
Hydraulic fluid power - Fluids - Particulate contamination - Expression of results |
|
NF ISO 21018-1:2008 |
Hydraulic fluid power - Monitoring the level of particulate contamination of the fluid |
|
SAE AS 4059:2011 |
Aerospace Fluid Power - Cleanliness Classification for Hydraulic Fluids |
|
VDA 19.1:2015 |
Fluid circuits in automotive-Inspection of Technical Cleanliness |
Cleanliness Analysis Workflow – Steps as below
Parts / Components Preparation according to required methods
Preparation method will depend upon the type of part or component and the sample size to be analyzed. Determine the solution required for the specific part and sample size.
Extraction / Filtration by CC767 Component Cleanliness Cabinet
Extract contaminant particles from parts and components with spraying, rinsing, or ultrasonication. The cleaning solution is then passed through a filter, the type depending on the parts cleaned, and the particles retained on membranes for analysis. The filters are dried by drying oven and then evaluated.
Particle Analysis by CA45 Technical Cleanliness Analysis System
The particles are detected, quantified, and classified according to their size and type, i.e., their potential to cause damage. It is done with CA45 Technical Cleanliness Analysis System using a digital microscope and cleanliness software system.
Check Results according to ISO 16232 & VDA19
Review results from the analysis and identify if any potentially catastrophic particles are present. The reflection properties of all pollutants on the entire filter can be determined by scanning, and the classification and size measurement of the following four types of particles can be quickly and automatically completed within a few minutes: reflective particles, reflective fibers, non-reflective particles, and non-reflective fibers.
Supply List
|
No. |
Item |
Specifications |
QTY |
Unit |
Remarks |
|
1 |
HD optical microscope |
Olympus, Nikon |
1 |
Set |
CA45 Technical Cleanliness Analysis System |
|
2 |
High precision electric scanning platform + holder |
|
1 |
Set |
|
|
3 |
High-precision autofocus system |
|
1 |
Set |
|
|
4 |
Cleanliness analysis software |
V1.1 |
1 |
Set |
|
|
5 |
Manual polarizing system |
|
1 |
Set |
|
|
6 |
Filter membrane positioning tooling |
|
1 |
Set |
|
|
7 |
Membrane clamp |
|
1 |
Set |
|
|
8 |
Scan platform control box |
|
1 |
Set |
|
|
9 |
CCD HD camera |
|
1 |
Set |
|
|
10 |
Computer |
Lenovo |
1 |
Set |
|
|
11 |
Dongle serial number |
|
1 |
Set |
|
|
12 |
Documents (Manual, QC) |
|
1 |
Set |
|
|
13 |
Cleanliness cabinets |
CC767 |
1 |
Set |
CC767 Component Cleanliness Cabinet |
|
14 |
Cleaning spray gun |
|
1 |
Pcs |
|
|
15 |
Measuring glass |
|
1 |
Pcs |
|
|
16 |
Cleanliness cabinets precision filter |
0.22um/0.45um/1um, 156mm |
6 |
Pcs |
|
|
17 |
High-precision filter membrane |
5um/10um/20um, 47mm |
1 |
Box |
|
|
18 |
Stainless steel flat tweezers |
|
1 |
Pcs |
|
|
19 |
Cleanliness cabinets air pipe |
|
1 |
Pcs |
|
|
20 |
Cleanliness cabinets grid shelf |
|
1 |
Pcs |
|
|
21 |
Device key |
|
1 |
Pcs |
|
|
22 |
Power cable |
|
1 |
Pcs |
|
|
23 |
Documents (Manual, QC) |
|
1 |
Set |
|
|
24 |
Electronic analytical balance |
|
1 |
Set |
Optional, not include in quotation. |
|
25 |
Electric drying oven |
|
1 |
Set |
|
|
26 |
Cleanliness cabinets cleaning agent |
D60 25L/ Pail |
1 |
Pail |
|
|
27 |
Laboratory glassware dryer |
|
1 |
Pcs |
|
|
28 |
Membrane preservation box |
|
1 |
Pcs |
|
|
28 |
Membrane clamp sealing ring |
|
1 |
Pcs |
|
|
30 |
Glass desiccator |
|
1 |
Pcs |
Complete Solution for Optical Particle Analysis and Technical Cleanliness
Automatic filter analysis system
Make your technical cleanliness easier
Contamination removal and analysis
Fast live analytics and review
Full system integration for high performance
Modern cleanliness analysis systems with intuitive software
Fe-based Certified Reference Materials
Ni-Based Certified Reference Materials
Cu-Based Certified Reference Materials
Al-Based Certified Reference Materials
Mg-Based Certified Reference Materials
Sn-Based Certified Reference Materials
Pb-Based Certified Reference Materials
Excellent high temperature resistance
Suitable for pre-filtration in solution
Resistant to curling and deformation
Suitable for automotive parts cleanliness testing
Reliable Component Cleanliness Extraction Equipment
Ease of operation
Controlled extraction environment (laminar flow cabinet)
Programmable setting capabilities
Less human errors involved
No risk from environmental cross contamination
Reduced risk of operator contamination
Fit your available space and size of components
Professional instruments, standardization
Analysis process based on ISO16232, VDA19
High-performance particle size testing system
Test results traceable,generate results and reports
Simple operation, capture images fast and efficient
Automatic compensation ,each image is clear, seamless browsing
Used in auto parts, aerospace, and hydraulic lubrication industries
Satisfy Volkswagen, BMW, GM, Ford and other major automakers
JYBO CleanTech cleanliness inspection process fully adheres to international cleanliness standards, including VDA19, ISO16232, and other industry standards.
JYBO CleanTech cleanliness laboratory is capable of Class 1000 cleanroom operation, and its Class 100 operation chamber.
Metallographic Cutting Coolant has extremely strong cooling, lubrication and anti-rust properties. When cutting, lower the temperature of the sample to reduce the thermal impact of the sample. It has a cleaning and anti-rust effect on the sample. Increasing the lubrication performance and improving the surface finish of the sample can also increase the life of the cutting blade and prevent the cutting machine from being corroded.
High resolution CMOS readout system
Low total cost of ownership
Vacuum optics enabling fast stabilization
Excellent long-term stability
Intelligent design, Modular design
Ferrous and non-ferrous applications
Easy to use with full PC control
Friendly user interface
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