Complete Solution for Optical Particle Analysis and Technical Cleanliness
Automatic filter analysis system
Make your technical cleanliness easier
Contamination removal and analysis
Fast live analytics and review
Full system integration for high performance
Modern cleanliness analysis systems with intuitive software
Technical Cleanliness Inspection Solution
Turnkey Solution for Technical Cleanliness Inspection and Analysis
Cleanliness Analysis Overview:
As we know the cleanliness of the components surface will affect on the reliability and durability of the advanced technical products in automotive, aircraft and medical industries. The solid particles such as chips, burrs, casting sand, welding slag, abrasives, etc. will get the damage as below: Blocking of Bearings, Blocking of Valves, Blocking of Nozzles, Short Circuit, Leak of Cylinder, Burn of Pump……
We offer complete package solutions for component cleanliness according to ISO16232，VDA19，ISO4406, i.e. the separation of particles from the components, to the finished analysis with a suitable optical evaluation system.
Our Technical Cleanliness Inspection Solution can meet below standards and mainly used for
|
Standards |
Mainly used for |
|
ISO 11218:1993 |
Aerospace - Cleanliness classification for hydraulic fluids |
|
ISO 12345:2013 |
Diesel engines - Cleanliness assessment of fuel injection equipment |
|
ISO 14952:2003 |
Space systems - Surface cleanliness of fluid systems |
|
ISO 16232-10:2007 |
Road vehicles - Cleanliness of components of fluid circuits |
|
ISO 4406:1999 |
Hydraulic fluid power - Fluids - Method for coding the level of contamination by solid particles |
|
ISO 4407:1991 |
Hydraulic fluid power - Fluid contamination - Determination of particulate contamination by the counting method using a microscope |
|
NAS 1638:2011 |
Cleanliness requirements of parts used in hydraulic systems |
|
NF E 48-651:1986 |
TRANSMISSIONS HYDRAULIQUES - FLUIDES - DETERMINATION DE LA POLLUTION PARTICULAIRE PAR LA METHODE DE COMPTAGE AU MICROSCOPE |
|
NF E 48-655:1989 |
Hydraulic fluid power - Fluids - Particulate contamination - Expression of results |
|
NF ISO 21018-1:2008 |
Hydraulic fluid power - Monitoring the level of particulate contamination of the fluid |
|
SAE AS 4059:2011 |
Aerospace Fluid Power - Cleanliness Classification for Hydraulic Fluids |
|
VDA 19.1:2015 |
Fluid circuits in automotive-Inspection of Technical Cleanliness |
Cleanliness Analysis Workflow – Steps as below
Parts / Components Preparation according to required methods
Preparation method will depend upon the type of part or component and the sample size to be analyzed. Determine the solution required for the specific part and sample size.
Extraction / Filtration by Component Cleanliness Cabinets
Extract contaminant particles from parts and components with spraying, rinsing, or ultrasonication. The cleaning solution is then passed through a filter, the type depending on the parts cleaned, and the particles retained on membranes for analysis. The filters are dried by drying oven and then evaluated.
Particle Analysis by Technical Cleanliness Analysis System
The particles are detected, quantified, and classified according to their size and type, i.e., their potential to cause damage. It is done with Technical Cleanliness Analysis System using a digital microscope and cleanliness software system.
Check Results according to ISO 16232 & VDA19
Review results from the analysis and identify if any potentially catastrophic particles are present. The reflection properties of all pollutants on the entire filter can be determined by scanning, and the classification and size measurement of the following four types of particles can be quickly and automatically completed within a few minutes: reflective particles, reflective fibers, non-reflective particles, and non-reflective fibers.
Complete Solution for Optical Particle Analysis and Technical Cleanliness
Automatic filter analysis system
Make your technical cleanliness easier
Contamination removal and analysis
Fast live analytics and review
Full system integration for high performance
Modern cleanliness analysis systems with intuitive software
Expert 1 Handheld LIBS Analyzer
Fast. Durable. Accurate.
Reliable, high-productivity metal grade analysis in only 1 second for most alloys
Idea for scrap metals sorting
Positive Material Identification (PMI)
Safe and nonradiative
Low owner cost
Especially for aluminium alloy grade and composition analysis
Fast. Durable. Accurate.
Reliable, high-productivity metal grade analysis in only 1 second for most alloys
Idea for scrap metals sorting
Positive Material Identification (PMI)
Safe and nonradiative
Low owner cost
Especially for aluminium alloy grade and composition analysis
Carried Standards: VDA19, ISO16232, NAS1638, ISO4406 and other standards.
Analysis Time: Less than 5 minutes.
Particle Size: ≥5um
Particle Height: Particle height can be measured.
Focus Mode: Automatic focus, no human intervention.
Repetition Accuracy: Above 99% (membrane scanned repeatedly for 10 times)
Scanning Mode: Aotomatic scanning
Particles Identify: Metallic particles, non-metallic particles, fibers.
Professional instruments, standardization
Analysis process based on ISO16232, VDA19
High-performance particle size testing system
Test results traceable,generate results and reports
Simple operation, capture images fast and efficient
Automatic compensation ,each image is clear, seamless browsing
Used in auto parts, aerospace, and hydraulic lubrication industries
Satisfy Volkswagen, BMW, GM, Ford and other major automakers
Simultaneous ICP-OES for elemental analysis of liquids
Wavelength range:195-800nm
For 70 trace elements and macroelements
Analyze up to 600 samples per day
Low operating costs
Intuitive operation
Ultra-low limits of detection
Ultra-high speed of measurement
Smooth, durable, and odorless
Effectively remove dirt and dust
Each layer is numbered for easy replacement
Complies with VDA19 and ISO16232 technical cleanroom standards
CMOS-based, spark discharge, optical emission spectrometer
Multi-bases, full spectrum analysis for utmost elemental flexibility
Ultra-low limits of detection
Wavelength range:130nm-800nm, maximum 30+ elements
Long-term stability and repeatability
Excellent vertical optical emission spectroscopy
Vacuum gauge to monitor the vacuum status in real time
Ultra-low carbon, low nitrogen analysis
Small sample analysis applications
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