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Spark OES Spectrometer used in Metallurgy

TY-9000 Optical Emission Spectrometers (Arc/Spark-OES)

CCD-based, spark discharge, metal analyzer.

Precise analysis of all common metals for incoming and outgoing product quality control.

Effective wavelength range: 130nm-800nm.

Superior scalability to meet the needs of business expansion

Rugged and reliable,

Easy to operate  

Available as benchtop or floor model

  • Product Detail
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Summary:

TY-9000 is Full Range of Solutions for the Entire Metals Industry. It use full-digital technology to replace bulky photomultiplier tube (PMT) simulation technology and keep pace with international spectrometer technology. The adoption of vacuum optical chamber design, full-digital excitation light source, advanced CCD detectors, and high-speed data readout system equips the device with high properties, ultra-low limit of detection (LOD), long-term stability and repeatability. The analytical precision can meet the requirements of laboratory standard, the analytical date is stable and reliable. Widely used in Metallurgy, casting, machinery processing and other industries incoming and outgoing product quality control.

 

Application:

TY-9000 floor standing, bench top optical emission spectrometers(spark OES)  are used for Various analysis in metallurgy, foundry, machinery, scientific research, commodity inspection, automobile, petrochemical, shipbuilding, electric power, aviation, nuclear power, metal and non-ferrous smelting, processing and recycling industries.

 

Large Steel Plants Where needs are at around 10 PPM levels or elements like C, N, Cr, S, P etc.

Testing Laboratories: Commercial testing laboratories, Universities and colleges

Pure metal applications purity Al, Pb, Zn, Mg etc. – most industrial users

Regulatory compliance Very low LODs to control Pb, Cd, As etc.

Foundries which need a quick analysis near the furnace

Manufacturing Facilities

Warehouse material identification

Base: Fe, Cu, Al, Ni, Co, Mg, Ti, Zn, Pb, Sn, Ag, etc

 

Detection Matrices:

Iron(Fe) and its alloys (Steel alloy, Cast iron, Fe-Low alloy, Fe-Cr steel, Fe-Cast iron, Fe-Cr-cast, Fe-Mn steel, Fe-Tool steel etc.)

Aluminium(Al) and its alloys (Al-Si alloy, Al-Zn alloy, Al-Cu alloy, Al-Mg alloy, Pure-Al alloy etc)

Copper(Cu) and its alloys (Brass, Copper-Nickel-Zn, Aluminum Bronze, Tin-lead Bronze, Red Copper, Be-Bronze, Si-Bronze etc)

Nickel(Ni) and its alloys (Pure Ni, Monel metal, Hadtelloy Alloy, Incoloy, Inconel, Nimonic etc)

Cobalt(Co) and its alloys (Co-orientation, Low Co alloy, Stellite 6,25,31, Stellite 8,WI 52, Stellite 188, F)

Magnesium(Mg) and its alloys (Pure Mg, Mg/Al/Mn/Zn-alloys)

Titanium(Ti) and its alloys

Zinc(Zn) and its alloys

Lead(Pb) and its alloys

Tin(Sn) and its alloys

Argentum(Ag) and its alloys

Small sample, special size sample and wire detection

 

Features:

1.Optimized vacuum optics system

⑴ Integrated optics room and Paschen Runge construction design, making all the spectrum lines focused on the gratings.

⑵ Direct-jet type optics technology and MgF2 material lens to make sure ultraviolet wave′s best energy of elements, such as C,S, P and N.

 

2. Automatic Light-Path Correction

⑴ With automatic light path correction, optical system automatically scans the spectral lines to ensure the correctness of received lines and avoid tedious scanning of wave peaks.

⑵ The instrument automatically identifies specific spectral lines and compares them with original stored lines to determine the location of the drift and find the present pixel position for analysis among the lines.

 

3. Single-Board Lens Design

⑴ The adopted specialized entrance window separating from vacuum in the vacuum optical system can be operated under the system working status. The adopted single-board lens structure in the optical lens is convenient for routine cleaning and maintenance.

⑵ It is not required to maintain the device in the daily operation, and there is no consumable and renewal part.

 

4. Optical Chamber Integration

⑴ Specialized optical chamber structural design makes the volume of the chamber smaller, with less than half air exhaust speed of ordinary spectrometers.

⑵ Integrated design and high-precision processing in the vacuum chamber improves the duration of vacuum.

 

5. Vacuum Anti-Oil-Returning Technology

⑴Multi-level separating vacuum anti-oil-returning technology absorbs vacuum compaction and baffle valves to ensure the complete separation of vacuum optical chamber from vacuum pump during non-operation time.

⑵ The intermediate addition of vacuum oil filtering device ensures the oil inside the vacuum pump not to enter the vacuum chamber, and ensures CCD detectors and optical components to work under reliable situation.

 

6. Open-Access Inspire Stand

⑴Flexible sample clamp design of Open-Access Excitation Stand satisfies user on-site analysis of samples with different sizes and shapes

⑵ The small sample clamps in cooperative use can make the analytic precision of wire rods achieve 1.5 mm at the minimum.

 

7. Injection Electrode Technology

⑴The instrument adopts the most internationally-advanced injection electrode technology with tungsten used. Under the status of excitation, the electrode forms argon gas injection flow surrounded. Thus, there is no opportunity for the surrounding excitation points to contact external air so as to improve precision of excitation.

⑵ The attached specialized argon gas channel design significantly reduces the usage amount of argon gas and use cost for customers.

 

8. Integrated Gas Channel Block 

⑴ The excitation stand is made of alloys with good heat dissipation to achieve solidity, durability and cleaning convenience.

⑵ The gas supply system adopts integrated gas channel block and electrode self-flushing function to create good environment for excitation.

 

9. Full Digital Inspire Light Source

⑴ The system uses the most internationally-advanced plasma inspire light source, and generates ultra-stable energy release to excite samples in the environment filled with argon gas.

⑵ Full Digital Inspire Light Source ensures ultra-high resolution and high-stability output rate of plasma in the excitation samples.

⑶ Full Digital Inspire Light Source can satisfy inspire requirements for different type of materials.

 

10. High-Speed Data Acquisition 

⑴The instrument adopts high-performance CCD devices, UV coating technology and high-performance FPGA, DSP and ARM processors.

⑵The system has ultra-high functions of data acquisition and analysis, and can realize automatic real-time monitoring and control of the block operation status of optical chamber temperature, vacuum degree, argon gas pressure, light source and excitation chamber.

 

11. Ethernet Data Transfer

⑴ Ethernet cards and TCP / IP protocol are connected between computers and spectrometers to avoid electromagnetic interference, fiber aging defects. Meanwhile, the computers and printers are completely placed in external position for the benefit of promotion and substitution.

⑵ Complete network systems.

⑶ The system can remotely monitor the status of devices, operate the system through multiple channels, as well as control and monitor all the instrumental parameters.

 

12. Pre-Set Working Curves

⑴ The analysis programs in terms of elements and materials exist slight difference. The parameters of excitation and measurement have been adjusted before delivery. Customers can automatically choose optimal measurement conditions according to analysis programs.

⑵ Over a long period of time, the factory has been accumulating a large amount of experience and comprehensive international standard sample base. The factory pre-sets the working curves before delivery to benefit customers to put the device into use immediately after receiving.

⑶ The analysis range is attached to the technical specification (the system can plot or prolong working curves for free according to samples provided by customers).

 

13. Fast Analysis Speed

⑴ The fast analysis speed saves time for customers by finishing the element component analysis through all channels within 20 seconds.

⑵ According to the specific type of materials to be analyzed, it is available to make the instruments achieve the best analysis results within the minimum duration by setting pre-burning time and measurement time.

 

14. Multiple Matrices Analysis

⑴ The light-path design absorbs the structure of Rowland circle and vertically interleaved CCD arrays to ensure all the spectral lines to be received. No hardware is required to realize analysis of multiple matrices.

⑵ It is convenient to add up matrices, material types and analysis elements according to the requirements of production.

⑶ Compared with photomultiplier tubes (PMTs), spectrometers can significantly decrease use cost and increase the range of usage.

 

15. Software with Multiple National Languages

(1) The instrumental operating software is completely compatible with Windows system, and can be equipped with specific language versions according to user requirements.

(2) The software is easy to use. Even those staff without any knowledge and experience about spectrometers can easily use the software after a short simple training.

 

 

Parameter:

Item

Index

 

 

 

 

 

Optical System

Focal Length

400nm

Wavelength range

130nm-800nm

Detector

High resolution CCD Multi detectors

Degree of vacuum

Auto control within 6-20 pa

Pixel resolution

30pm

Grating line

2400m1/mm

First order spectral line dispersion rare

1.2nm/mm

Average resolution ratio

10pm/pixel

Full spectrum

Light room temperature is controlled automatically

 

 

 

 

Spark Source

Type

Digital arc and spark source

Spark frequency

100-1000HZ

Plasma current

1-80A

Ignition voltage

>15000V

 

Excitation light

Optimization of discharge parameters design

High energy precombustion technology HEPS

 

Processor

High-speed data synchronization acquisition and processing

 

 

Spark Stand

Electrode

Tungsten electrode technology

Make up

Thermal deformation self-compensation design

Argon flushed with minimal consumption of Argon

Spray discharge electrode technology

Adjustable electrode technology

 

 

 

 

Others

Measurable elements

Fe、Al、Cu、Ni、Ti、Co、Zn、Sn、Mg、Pb  etc

Dimension

800mm(L)*700mm*470mm(H)

weight

About 100kg

Storage temperature

0℃-45℃

Operating temperature

10℃-30℃, 23±2℃ is recommended

Power

AC220V/50Hz(Customized)

Power consumption

Excitation:700W/Stand by:100W

Argon quality

99.999%, Argon pressure>4Mpa

Argon consumption

5L/min during spark mode

Interface

Ethernet data transmission based on DM9000A

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