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Metal Analysis Direct Reading Optical Emission Spectrometer

CMOS-based, spark discharge, optical emission spectrometer

Multi-bases, full spectrum analysis for utmost elemental flexibility

Ultra-low limits of detection 

Wavelength range:130nm-800nm, maximum 30+ elements

Long-term stability and repeatability

Excellent vertical optical emission spectroscopy

Vacuum gauge to monitor the vacuum status in real time

Ultra-low carbon, low nitrogen analysis

Small sample analysis applications

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Summary:

W6 Optical Emission Spectrometer is the most advanced Arc/Spark-OES with Ultimate Performance for Metal Analysis. It uses full-digital technology to replace bulky photomultiplier tube (PMT) simulation technology and in the lead of international spectrometer technology. The adoption of vacuum optical chamber design, full-digital excitation light source, advanced CMOS detectors, and high-speed data readout system equips the device with high properties, ultra-low limit of detection (LOD), long-term stability and repeatability. Its analytical precision reaches the world leading level. It is one of the major devices that applies to quality control, material brand recognition, material research and development in the metallic manufacturing, processing and smelting industry. This analyzer sets a new standard for R&D and process/quality control.

 

Applications:

W6 optical emission spectrometers(spark OES) as one of the major devices that applies to quality control, material brand recognition, material research and development in the metallic manufacturing, processing and smelting industry.W6 are used for applications in metal elemental analysis, trace element analysis for science and industry like Metallurgy, Foundry, Mechanical Engineering, Scientific Research, Product Inspection, Automobile, Petrochemical Engineering, Shipbuilding, Electrics, Aerospace, Nuclear Power, Metallic and Nonferrous Metallic Smelting, Processing and Recycling.

 

High-end Laboratories Defence, Railways, pure research, etc.

Large Steel Plants Rapid analysis with limits in low to single-PPM range on C, S, P, B, N, Ti

Pure metal applications 99.95%+ purity Al, Pb, Zn, Cu etc.

Regulatory compliance Very low LODs to control Pb, Cd, As etc. (e.g. ship-making)

Specialty alloy makers: Wide range of elements with low detection limits

Manufacturing Facilities

Warehouse material identification

Base: Fe, Cu, Al, Ni, Co, Mg, Ti, Zn, Pb, Sn, Ag etc

 

Features:

Main features of the apparatus

1.Optimized vacuum optics system

2. Full Digital Inspire Light Source

3. Functional design excitation device

4. Unique argon gas supply system

5.Advanced vacuum system

6. Highly integrated and direct reading system

7. Visual and easy-operate analysis software

 

Technical Features:

Optical System

1. Detection of base Fe、Al、Cu、Ni、Ti、Co、Zn、Sn、Mg、Pb etc

2. Par type Paschen-Runge structure full spectrum of the optical system;

3. Multiple high-performance CMOS detectors;

4.Integration of optical chamber forming, dynamic Romanian archives park installation, resistance to environmental temperature changes;

5. Light vacuum chamber designed to ensure the C, S, P, N to achieve the best performance;

6. Ray room temperature control, constant temperature of 35℃;

7. Direct MgF2 lens optics technology and materials to ensure the best energy C, S, P, N ultraviolet wavelengths.

Sample excitation station

1. Integrated manifold, injection electrode technology;

2. Optimization of argon gas circuit design ensures effective cooling station excite and motivate metal dust generated in the process effectively into the filter; the sample excitation is more stable, and greatly reduce the body's intake of metal dust, help protect the operator health and safety;

3. Smaller excitation space, argon gas consumption less;

4. Easy to use sample holder;

5. With the function of the electrode should sweep, longer service life, easy cleaning electrode;

6. 13 mm aperture stimulate a more conducive sample analysis;

7. Open sample excitation table can be adapted to a variety of sizes, shapes analyze more samples (with cable);

8. SLR Lens device design, the general staff can facilitate the maintenance of the excitation and lens cleaning.

Excitation light source

1. New adjustable digital light source, the highest frequency up to 1000Hz;

2. High energy prediction technology (HEPS);

3. Optimized design of the control and power circuits, improve security features excite;

4. Provide the best analysis for different target spark, an arc or a combination of excitation wave forms;

5. Discharge current: 400 A Max.

Data Acquisition System

1. High performance ARM data processor, with ultra high-speed data acquisition and control functions

2. High performance CMOS solid-state detection technology, spectrum bands within the full spectrum reception;

3. External computer (optional);

4. FPGA and high-speed data communication technology, data is read into a powerful, test data is read as a whole a short time.

Analysis Software

1. CMOS-based multi-language Windows system full spectrum graphical analysis software, convenient and practical;

2. Comprehensive management control of the entire measurement process and provide users with powerful data processing capability and test report output capacity;

3. Instrument can be configured with multiple factory calibration curve and more material analysis and advanced solutions;

4. Software to achieve full spectrum of detection, intelligent deduction interference, buckle dark current, background and noise algorithms to improve analytical instruments;

5. Complete automatic system diagnostics;

6. Comprehensive database management functions can be easily query, summary data;

7. Intelligent correction algorithms to ensure stable and reliable instrument;

8. Complete spectrum of information and interference deduction algorithm to ensure more accurate instrumental analysis;

9. Adapt to the latest Windows operating systems.

 

Parameter:

Item

Index

 

 

 

 

 

Optical System

Focal Length

400nm

Wavelength range

130nm-800nm

Detector

High resolution CMOS Multi detectors

Degree of vacuum

Auto control within 6-20 pa

Pixel resolution

30pm

Grating line

2400m1/mm

First order spectral line dispersion rare

1.2nm/mm

Average resolution ratio

10pm/pixel

Full spectrum

Spark chamber temperature is controlled automatically

 

 

 

 

Spark Source

Type

Digital arc and spark source

Spark frequency

100-1000HZ

Plasma current

1-80A

Ignition voltage

>15000V

 

Spark source

Optimization of discharge parameters design

High energy precombustion technology HEPS

Processor

High-speed data synchronization acquisition and processing

 

 

Spark Stand

Electrode

Tungsten electrode technology

Make up

Thermal deformation self-compensation design

Argon flushed with minimal consumption of Argon

Spray discharge electrode technology

Adjustable electrode technology

 

 

 

 

Others

Measurable elements

Fe、Al、Cu、Ni、Ti、Co、Zn、Sn、Mg、Pb  etc

Dimension

650mm(L)*860mm*1200mm(H)

weight

About 235kg

Storage temperature

0℃-45℃

Operating temperature

10℃-35℃, 23±2℃ is recommended

Power

AC220V/50Hz (Customized)

Power consumption

Spark:700W/Stand by:100W

Argon quality

99.999%, Argon pressure>4Mpa

Argon consumption

5L/min during spark mode

Interface

Ethernet data transmission based on DM9000A

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