Small Module Double Flank Gear Rolling Tester

Features

The product adopts the marble base and the structure of "micro-force parallel slider" as the measuring unit, which makes the operation smooth and flexible.The tested mandrel adopts a universal PIN shaft to facilitate the replacement of the test product, and it can also be customized according to the test product. The product adopts high precision network port communication motion control and error data acquisition system, which can automatically measure theradial composite deviation Fi",Radial composite deviation fi" and radial runout Fr" of the gear at one time.Center distance movement upper and lower deviation (Eas, Eai),The distance across rollers (M) and common normal line (Wk) of gear side backlash were detected in the center distance measurement mode. Quickly confirm the location of gear burr points and bumps, and perform online maintenance to meet and continue to develop new measurement requirements put forward by users.

Specifications

Instrument measurement items & parameters

1. Radial composite deviation：（Fi〞）.

2. Tooth-to-tooth radial deviation：（fi〞）.

3. Radial run-out：（Fr〞）.

4. Common normal line：（W）.

5. The distance across rollers：（M）.

6.Center distance movement upper and lower deviation：（Eas、Eai）.

Main technical parameters

1.Module of measuredgear --------------------------------------------------- 0.2~2 mm

2.Max.OD of measured gear----------------------------------------------------- 100 mm

3.Double flank center distance------------------------------------------------ 20~90 mm

4. Distance between double flank tips ---------------------------------------70-120mm

5.Micromotion measures the movement of the slide frame------------------ 5 mm

6.Spindle Load----------------------------------------------------------------------------- 2Kg

7.Instrument accuracy:

Reference to GB/T26093-2010 "Gear double-sided mesh comprehensive measuring instrument" standard formulated, acceptance standards can be implemented in accordance with it (see Schedule 1).

8.Instrument repeatability:

Radial composite deviation Fi", Tooth-to-tooth radial deviation fi" and radial runout Fr"(repeatability is0.003mm).

The common normal line Wk andthe distance across rollers M(repeatabilityis 0.005mm).

(Each measurement wheel and workpiece start from the same tooth).

Performance

1. Adopt the structure layout of the centered measuring unit to avoid bias and facilitate gear installation.

2.The equipment detection movement unit adopts "precision" V-shaped guide rail. Its friction, small clearance, small inertia, smooth and flexible operation is more suitable for the detection of tiny gear.

3.The standard gear shaft and the workpiece gear shaft are made of dense steel ball rolling shafting, low friction resistance, high measurement accuracy (the minimum tool cage can be processed to the inner diameter of 2mm).

4. The equipment meshing micro force measurement breaks the traditional fixed force measurement method, and changes to the adjustable force measurement method according to the measurement accuracy requirements of different products.

5.The software can set the measurement speed, mesh rotation direction, the measurement beat is 2~18S can be adjusted.

6.The use of electric system for automatic tooth splitting.

7.Quickly confirm the gear burr point, bump position, turn to the operator for online maintenance, measurement bump error recognition range is greater than 0.01mm;

8.Through the three-color light display measurement results.

9.The standard gear installation diagram, the inner hole diameter of the standard wheel φ20 (+0.003/0).

10.According to the use of the site environment for the computer to usedust-proof, anti-oil mist chassis and install the ventprotection device to ensure the computer life.

11.Strengthen the instrument protective cover to prevent oil from entering the motor and grating to affect the service life.

12.Disk gear detection.

13.Upgrade to the win10 environment measurement software.